Significance of welding robot application

1.焊縫質(zhì)量穩(wěn)定,保證其均一性。焊接參數(shù)如焊接電流、電壓、焊接速度和干伸長(zhǎng)量等對(duì)焊接結(jié)果有著決定作用。采用機(jī)器人焊接時(shí),每條焊縫的焊接參數(shù)都是恒定的,焊縫質(zhì)量受人為因素影響較小,降低了對(duì)工人操作技術(shù)的要求,因此焊接質(zhì)量穩(wěn)定。而人工焊接時(shí),焊接速度、干伸長(zhǎng)量等都是變化的,很難做到質(zhì)量的均一性。

1. The weld quality is stable to ensure its uniformity. Welding parameters such as welding current, voltage, welding speed and dry elongation play a decisive role in the welding results. When robot welding is adopted, the welding parameters of each weld are constant, and the weld quality is less affected by human factors, which reduces the requirements for workers' operation technology, so the welding quality is stable. In manual welding, the welding speed and dry elongation change, so it is difficult to achieve the uniformity of quality.

2.改善了勞動(dòng)條件。采用機(jī)器人焊接,工人只需要做一些簡(jiǎn)單的參數(shù)調(diào)節(jié)停開機(jī)操作,遠(yuǎn)離了焊接弧光、煙霧和飛濺等。對(duì)于點(diǎn)焊來(lái)說(shuō),工人無(wú)需搬運(yùn)笨重的手工焊鉗,使工人從高強(qiáng)度的體力勞動(dòng)中解脫出來(lái)。

2. Improved working conditions. With robot welding, workers only need to do some simple parameter adjustment, stop and start operation, which is far away from welding arc, smoke and splash. For spot welding, workers do not need to carry heavy manual welding tongs, so that workers can free themselves from high-intensity physical labor.

3.提高勞動(dòng)生產(chǎn)率。機(jī)器人可24h連續(xù)生產(chǎn)。隨著高速焊接技術(shù)的應(yīng)用,采用機(jī)器人焊接,效率提高得更為明顯

3. Improve labor productivity. The robot can produce continuously for 24 hours. With the application of high-speed and high-efficiency welding technology, the efficiency is improved more obviously by using robot welding

4.產(chǎn)品周期明確,容易控制產(chǎn)品產(chǎn)量。機(jī)器人的生產(chǎn)節(jié)拍是固定的,因此安排生產(chǎn)計(jì)劃非常明確。

4. Clear product cycle and easy to control product output. The production beat of the robot is fixed, so the production plan is very clear.

5.縮短產(chǎn)品改型換代的周期,減小相應(yīng)的設(shè)備投資。可實(shí)現(xiàn)小批量產(chǎn)品的焊接自動(dòng)化。機(jī)器人與專機(jī)的區(qū)別就是可以通過(guò)修改程序以適應(yīng)不同工件的生產(chǎn)

5. Shorten the cycle of product upgrading and reduce the corresponding equipment investment. It can realize the welding automation of small batch products. The biggest difference between robot and special machine is that it can adapt to the production of different workpieces by modifying the program

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